Smoked Shotgun Shells Bacon

Highlight: Satisfying Main Dishes for Every Occasion

Smoked Shotgun Shells are the ultimate BBQ indulgence—uncooked manicotti shells are filled with a hearty mix of ground beef, Italian sausage, cheddar, and cream cheese, spiced with jalapeno and Cajun seasoning. Each one is tightly wrapped in thick-cut bacon and brushed with smoky barbecue sauce before slow-smoking to crispy, golden perfection. The result is an appetizer or main dish with bold flavor, gooey filling, and rich texture that wows guests at any gathering. No need to pre-boil the pasta, and they can be prepped ahead for easy entertaining.

Luna chef wearing a white shirt.
Crafted By Luna
Updated on Sun, 22 Jun 2025 01:11:48 GMT
Bacon wrapped around a meat patty. Save
Bacon wrapped around a meat patty. | myhomemademeal.com

Smoked Shotgun Shells bring together savory ground beef zesty Italian sausage and a blend of sharp cheddar and cream cheese paired with diced onions and jalapenos for a hint of spice This flavorful mixture is packed into uncooked manicotti shells each one tightly wrapped in smoky bacon After brushing with barbecue sauce the shells are slow smoked until the bacon crisps and the filling turns irresistibly juicy The result is an appetizer with a smoky aroma cheesy filling and a perfect blend of spice and sweetness

Ingredients

  • Manicotti shells: hold up well during smoking and stay perfectly al dente try to choose sturdy uncracked shells
  • Ground beef: adds hearty flavor and moisture look for eighty twenty for best juiciness
  • Hot Italian sausage: packs in spice and more depth use fresh bulk sausage that is not overly lean
  • Sharp cheddar cheese: melts beautifully and gives great tang I always grate my own for meltiness
  • Cream cheese: brings extra creaminess and helps bind the filling choose block style full fat for smoothest results
  • Onion: finely diced for a subtle sweetness and texture go for fresh firm onions
  • Jalapeno: adds a gentle heat remove seeds for less spice or keep them for extra punch
  • Slap Ya Mama seasoning: a zesty Cajun blend for the best kick if you cannot find it use a mix of cayenne garlic powder and black pepper
  • Garlic powder: balances and deepens flavor use fresh and aromatic powder
  • Black pepper: essential background warmth grind it fresh for best aroma
  • Red pepper flakes: for those who love a hint of lingering heat use fresher flakes for max impact
  • Barbecue sauce: gives sweet smoky glaze and moisture try to pick a thick rich kind that you love as the flavor comes through boldly
  • Bacon: the crispy wrap that finishes it all off thick cut holds up better and crisps well

Instructions

Prep The Filling:
Thoroughly mix ground beef Italian sausage cheddar cream cheese onion jalapeno Slap Ya Mama seasoning garlic powder black pepper red pepper flakes and barbecue sauce in a large bowl use your hands to combine until evenly distributed but do not overwork the mix so it stays tender
Stuff The Manicotti Shells:
Take uncooked manicotti shells and gently fill from each end with the meat mixture a small spoon or your fingers work best stuff until fully packed but be gentle to avoid cracking the shells filling from both ends helps eliminate air pockets and ensures complete coverage
Wrap In Bacon:
Cut bacon strips as needed wrap each filled shell entirely covering the ends if you like crispier results use a single layer of thick bacon but for even more flavor and coverage use two slices slightly overlapping
Baste With Barbecue Sauce:
Lightly brush barbecue sauce over both sides of each wrapped shell set shells on a baking sheet to rest while you finish preparing the rest this base coat caramelizes on the smoker later
Smoke The Shells:
Arrange shells in your preheated smoker at two hundred fifty degrees place directly on clean racks or over a foil lined tray smoke for sixty minutes then flip each shell brush with additional barbecue sauce for extra flavor and shine continue smoking for another sixty minutes or more until the bacon gets golden brown and crisp atop smoky pasta and bubbling cheese
Serve And Enjoy:
Remove the shells from the smoker they are best served hot right off the grill with an extra drizzle of barbecue sauce
Bacon wrapped meat in a shotgun shell. Save
Bacon wrapped meat in a shotgun shell. | myhomemademeal.com

Storage Tips

Let the smoked shells cool completely before wrapping them tightly in foil or storing them in an airtight container They keep in the fridge for up to four days and reheat best in a hot oven to re crisp the bacon If you want them for later the uncooked stuffed and wrapped shells can be frozen then thawed and smoked straight from the fridge

Ingredient Substitutions

You can swap ground turkey or chicken for beef if you want something lighter For extra heat try adding chopped chipotle peppers or extra jalapenos Instead of sharp cheddar you can go with pepper jack or gouda for a different twist If you do not have manicotti shells try cannelloni but avoid more fragile pasta shapes that might break

Serving Suggestions

These are hearty enough for the main event at a BBQ but also amazing as appetizers alongside pickles slaw or chips They pair especially well with tangy salads or any bright crunchy side Serve with extra barbecue sauce on the side for dipping I like setting out toothpicks for easy grabbing at parties

Cultural Context

Smoked Shotgun Shells got their name for looking a bit like real shotgun shells once wrapped and smoked With roots in Southern barbecue culture they show how home cooks love reimagining comfort food by blending pasta cheesy filling and smoky grilling all in one These have become a backyard BBQ favorite and always spark conversation

Recipe FAQs

→ Can I use a different type of pasta shell?

Manicotti works best for stuffing, but large cannelloni can also be used if manicotti isn't available.

→ Should I pre-cook the manicotti shells?

No, the shells are stuffed uncooked. Smoking with the moist filling cooks the pasta thoroughly.

→ Which wood chips are best for smoking?

Hickory or applewood chips add a nice balance of smoke and sweetness for these shells.

→ Can I make these in advance?

Yes, the shells can be assembled and refrigerated for several hours before smoking.

→ What's the ideal internal temperature?

The filling should reach 165°F for safe consumption and best texture.

→ Is it possible to make them less spicy?

Reduce or omit the jalapeno and red pepper flakes for a milder flavor profile.

Smoked Shotgun Shells Bacon

Bacon-wrapped pasta shells stuffed with spicy beef and cheese, slow-smoked to crispy, juicy perfection.

Prep Time
30 minutes
Cooking Duration
120 minutes
Overall Time
150 minutes
Crafted By: Luna

Recipe Type: Main Dishes

Preparation Complexity: Moderate Challenge

Regional Cuisine: Southern American BBQ

Servings Output: 6 Serving Size (12 smoked shells)

Dietary Choices: ~

Everything You’ll Need

→ Filling

01 1 lb ground beef (80/20 preferred)
02 1 lb hot Italian sausage (bulk, not lean)
03 1 cup sharp cheddar cheese, grated
04 4 oz cream cheese (block-style, full fat)
05 1/2 cup onion, finely diced
06 1 jalapeno, finely diced (remove seeds for less heat)
07 1 tbsp Slap Ya Mama seasoning or substitute with a blend of cayenne, garlic powder, and black pepper
08 1 tsp garlic powder
09 1/2 tsp freshly ground black pepper
10 1/2 tsp red pepper flakes
11 2 tbsp barbecue sauce

→ Shell and Wrap

12 12 manicotti shells (uncooked, sturdy, uncracked)
13 12-24 slices thick-cut bacon (1-2 per shell depending on preference)

→ Glaze

14 1/2 cup barbecue sauce, plus more for brushing

Steps to Cook

Step 01

In a large bowl, combine ground beef, Italian sausage, cheddar cheese, cream cheese, onion, jalapeno, seasoning, garlic powder, black pepper, red pepper flakes, and barbecue sauce. Mix thoroughly by hand until evenly combined. Do not overmix to maintain a tender texture.

Step 02

Carefully fill each uncooked manicotti shell from both ends using a small spoon or fingers. Stuff fully but gently to avoid breaking the shells and to prevent air pockets.

Step 03

Cut bacon as needed. Wrap each filled shell tightly in 1-2 slices of thick-cut bacon, fully covering the ends for flavor and structure.

Step 04

Lightly brush each bacon-wrapped shell with barbecue sauce on all sides. Set aside on a baking sheet while you prepare the remaining shells.

Step 05

Preheat smoker to 250°F (121°C). Place shells directly on clean smoker racks or over a foil-lined tray. Smoke for 60 minutes, flip, baste with additional barbecue sauce, and smoke for another 60 minutes or until bacon is crisp and filling is cooked through.

Step 06

Remove smoked shells and serve immediately with extra barbecue sauce for dipping. Enjoy while hot and crispy.

Extra Suggestions

  1. Thicker bacon yields crispier results and holds better during smoking.
  2. Let filled shells rest 10 minutes before wrapping to firm the mixture.
  3. Reheat leftovers in the oven to restore bacon crispiness.

Must-Have Equipment

  • Smoker
  • Baking sheet
  • Basting brush
  • Mixing bowl
  • Spoon or piping tool for stuffing

Allergy Information

Always check ingredient details for potential allergens. Consult an expert if you're uncertain.
  • Contains dairy (cheddar, cream cheese)
  • Contains gluten (manicotti shells)
  • Contains pork (Italian sausage, bacon)

Nutritional Highlights (per portion)

Nutritional information is shared for guidance and isn't meant to replace expert medical advice.
  • Caloric Content: 410
  • Fat Breakdown: 32 grams
  • Carbohydrate Breakdown: 14 grams
  • Protein Count: 20 grams